FeCrAl alloys

06 Dec.,2023

 

Chemical composition and properties of FeCrAl alloys:

The chemical composition in w-% of different FeCrAl alloys are shown in the table below; The scaling temperature is that temperature where the protecting oxide starts to crack and fall of with a high rate.

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Trade Mark % Cr % Al Other additions Scaling temp in air, at constant temperature, degrees C (F) Kanthal APM 22 5.8 1425(2600F) Kanthal APMT 21 5.0 Mo 3.0 1425(2600F) Kanthal A-1 22 5.8 1400(2550F) Kanthal AF 22 5.3 Y 1300(2370F)

Kanthal D

22 4.8 1300(1300F) Alkrothal 15 4.3 1100(2010F)

The high aluminum content, in combination with the high chromium content causes the scaling temperature to increase up to 1425 C (2600F ); Under the headline heat resistance, these FeCrAl alloys are compared with commonly used Fe and Ni base alloys. As can be seen from that table, the FeCrAl alloys have superior properties as compared to the other alloys in most environments.

It should be noted that, during alternating temperature conditions, the yttrium addition to the AF alloy which also is known as the Fecralloys alloys, improves the adherence of the protecting oxide, making the service life of components in the AF alloy longer than that of the A-1 grade.

Kanthal APM and APMT ferritic super alloys!

Kanthal APM and APMT are manufactured by powder metallurgy, which increases the high temperature strength quite substantially. Kanthal APM can therefore be used also in applications where a high temperature strength (creep strength) is of importance. Thus, Kanthal APM is a ferritic super alloy. Kanthal APMT is a further development of Kanthal APM, having an even higher creep strength.

Product forms and availability

The FeCrAl alloys are available as wire, strip, welded and seamless tubes; All these product forms are available from stock for fast deliveries.

Properties of FeCrAl alloys

FeCrAl alloys i.e. Ferretic
stainless steel with aluminium

Kanthal
AF, Fecralloy

Kanthal
A-1

Kanthal
APM

Kanthal
APMT

Kanthal
D

Scaling temperature temperature in air °C (°F) 1300 (2372) 1400 (2552) 1425 (2597) 1425 (2597) 1300 (2372) Max continuous operating temperature in air °C (°F) 1300 (2372) 1400 (2552) 1250 (2282) 1250 (2282) 1300 (2372) Nominal chemical composition, % Cr 22 22 22 21 22 Al 5.3 5.8 5.8 5.0 4.8 Y Addition - - - - Fe Balance Balance Balance Balance Balance Mo - - - 3.0 - Density, g/cm3 (lb/in3) 7.15 (0.259) 7.10 (0.256) 7.10 (0.256) 7.25 (0.262) 7.25 (0.262) Electrical resistivity at 20°C Ω mm2/m 1.39 1.45 1.45 1.40 1.35 Temperature factor of the resistivity, Ct 600°C (1112°F) 1.04 1.02 1.02 1.02 1.04 800°C (1472°F) 1.05 1.03 1.03 1.02 1.06 1000°C (1832°F) 1.06 1.04 1.04 1.03 1.07 1200°C (2192°F) 1.06 1.04 1.04 1.03 1.08 Coefficiency of thermal expansion, x 10-6/K 20-250°C (68-482°F) 11 11 11 12.4 11 20-500°C (68-932°F) 12 12 12 13.1 12 20-750°C (68-1382°F) 14 14 14 13.6 14 20-1000°C (68-1832°F) 15 15 15 14.7 15 20-1200°C (68-2192°F) - - 16 15.4 - 20-1400°C (68-2552°F) - - 16 - - Thermal conductivity, W m-1K-1 20°C (68°F) 11 - - - - 50°C (122°F) - 11 11 11 11 600°C (1112°F) 20 20 20 21 20 800°C (1472°F) 22 22 22 23 22 1000°C (1832°F) 26 26 26 27 26 1200°C (2192°F) 27 27 27 29 27 1400°C (2552°F) - 35 35 - - Specific heat capacity,
kJ kg-1K-1
20°C (68°F) 0.46 0.46 0.46 0.48 0.46 200°C (392°F) 0.56 0.56 0.56 0.56 0.56 400°C (752°F) 0.63 0.63 0.63 0.64 0.63 600°C (1112°F) 0.75 0.75 0.75 0.71 0.75 800°C (1472°F) 0.71 0.71 0.71 0.67 0.71 1000°C (1832°F) 0.72 0.72 0.72 0.69 0.72 1200°C (2192°F) 0.74 0.74 0.74 0.70 0.74 1400°C (2552°F) - 0.80 0.80 - - Melting point, °C (°F) 1500 (2732) 1500 (2732) 1500 (2732) 1500 (2732) 1500 (2732) Mechanical properties Tensil strength, MPa 650 670 670 742 630 Yield point, MPa 470 460 450 540 470 Hardness, Hv 230 225 225 250 220 Elongation, % 20 22 27 26 21 Creep strength - 1% elongation in 1000h, MPa 800°C (1472°F) - 1.2 - 21.9 1.2 900°C (1652°F) - - 5.9 15.6 - 1000°C (1832°F) - 0.5 2.0 10.9 0.5 1100°C (2012°F) 0.7 - 0.7 5.0 - 1200°C (2192°F) 0.3 - 0.3 2.1 - Magnetic properties
(Currie point) The material is magnetic up to approximately 600°C (1112°F) The material is magnetic up to approximately 600°C (1112°F) The material is magnetic up to approximately 600°C (1112°F) The material is magnetic up to approximately 600°C (1112°F) The material is magnetic up to approximately 600°C (1112°F) Emissivity - fully oxidized material 0.70 0.70 0.70 0.70 0.70

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