What is the Advantage and Disadvantage of tea packing material

09 Apr.,2024

 

Advantages and Disadvantages of Flexible Packaging and Rigid Packaging

When it comes to packaging solutions, rigid packaging and flexible packaging are two strong competitors, each with particular advantages and disadvantages. The decision made between the two can have a big influence on the packaged goods' freshness, safety, and sustainability. The article below will discuss the benefits and drawbacks of each material. Let’s follow along!

Read more: 5 types of plastic masterbatch are mainly used for packaging production

1. Understanding flexible packaging and rigid packaging

1.1. What are they?

1.1.1. Rigid packaging

Any type of packaging intended to maintain its shape even in adverse circumstances is considered rigid packaging. Rigid packaging materials include cardboard containers, metal, glass, and hard plastic, etc. Because it is difficult to destroy, this material is usually more expensive than any other kind. Pickle jars, hard plastic cannabis containers, wine bottles, hummus containers, and many more items are examples of rigid boxes.

1.1.2. Flexible packaging

The type of material is designed to take on any shape, including bending and flattening. This packaging type is composed of plastic or polymers and is shaped to fit the item inside. It is a sturdy, lightweight, and portable material. High-density polyethylene is used to make flexible plastics, which are tear-and puncture-resistant and can be molded into any shape. Products like coffee, tea, candies, dried fruit, snacks, and many more are frequently made with it.

1.2. What are their differences?

1.2.1. Weight and size

Rigid packaging weighs more than flexible packaging. It’s because thicker, denser materials are frequently used to make rigid packaging. Tin cans, glass bottles, and paperboard boxes are a few examples. Conversely, flexible packaging, like sealed pouches, makes use of lighter materials like polypropylene or plastic.
The specifications determine the packaging's size. Since they can't be bundled together, rigid packages typically require more space. The purpose of rigid packaging is to keep the contents inside from deforming. On the other hand, flexible packages are flat, can be bent easily or bundled together to conserve space. Because of this, the preferred methods for shipping soft goods are poly mailers or flexible kraft paper.

1.2.2. Durability 

The contents are better protected by rigid packaging. However, external deformation is a possibility. For instance, the surface is easily scratched or dented, which could harm the print or surface. Meanwhile, flexible packaging resists dents and deformations with ease. While a sharp object could puncture such packs during shipment, cosmetic abrasion is less likely to harm the flexible packaging.
Rigid packaging is typically used for the shipping of fragile goods. Electronic devices, including computer processors, cellphones, cameras, and televisions, are packaged rigidly and then placed inside protective packaging, such as air pillows or Styrofoam. The price of rigid packaging is frequently a very small portion of the total cost of the product in almost all cases. On the other hand, flexible packaging is frequently found in inexpensive goods from the food and cosmetics sectors. Foods that come in this type of package include chips, biscuits, bread, milk, frozen food, sauces, and creams.
Flexible packaging is commonly seen in the food sector due to its protective qualities. For instance, because of the way they are made, retort pouches are growing in popularity. They consist of several polymer layers and frequently metalized sheets, like aluminum. This provides internal product shielding from chemicals and heat. To help keep its contents fresh, the pack provides an airtight barrier, shields them from light and heat, and can withstand a range of temperatures.

1.2.3. Customization

Flexible packaging allows easy customization. You can add any graphic or color that represents your brand by selecting from a variety of printing techniques. Furthermore, this type is easily customizable in terms of size and shape, enabling you to create a distinctive design that will help your products stand out on store shelves.Customizing rigid packaging is challenging and relatively costly. For instance, printing requires separate printing of the designs on paper, which adds to the cost, and then pasting the designs using adhesives. Rigid packaging shapes are also not very customizable in order for them to remain sturdy.

1.2.4. Impact on the environment

The materials used are the only factors that determine how packaging affects the environment. Recyclable packaging materials include flexible packaging made of polypropylene (PP) or low-density polyethylene (LDPE) and rigid cardboard or corrugated cardboard boxes. However, mixing materials makes recycling more challenging. Paperboard boxes, for instance, have plastic films or plastic pouches with metallic laminates inside of them.

2. Advantages and Disadvantages of Flexible Packaging and Rigid Packaging

2.1. Flexible packaging

2.1.1 Pros

Product protection: Delicate or fragile items are well-protected by rigid packaging. It works especially well for goods that must keep their structure or form while being stored and transported.
Biodegradability: Sustainable packaging practices are supported by the high degree of recyclable materials found in rigid packaging, such as metal and glass.
Elevated perceived value: Sturdy packaging frequently exudes durability and quality, raising the product's perceived value.

2.1.2. Cons

Bigger and heavier: Compared to flexible packaging, rigid packaging is typically heavier and more voluminous. Both the cost of transportation and the environmental impact may rise as a result.
Restricted flexibility in design: Compared to flexible packaging, rigid packaging offers less design flexibility, including size and shape. When it comes to product differentiation and customization, this limitation may be a disadvantage.

2.2. Rigid packaging

2.2.1. Pros

Convenience: Flexible packaging ensures consumer convenience by being lightweight, manageable, and frequently resealable. Product freshness is preserved after opening thanks to resealable zippers or seals, which also increase the product's usability and shelf life.
Decreased material usage: Compared to rigid packaging, flexible packaging frequently uses less material. This lowers the packaging's overall weight and, by using fewer resources during production, has a less negative environmental impact.
Cost-effectiveness: Compared to rigid packaging, flexible packaging may be less expensive to produce, transport, and store because of its lighter weight and more efficient use of materials.
Longer shelf life: An efficient barrier against moisture, oxygen, light, and other external factors is provided by flexible packaging, especially when using advanced barrier materials. This barrier's ability to preserve freshness and stop spoiling contributes to the extended shelf life of food items.

2.2.2. Cons

Low rigidity: Although flexibility has its benefits, it can also be a drawback, particularly for products that require protection from the outside pressure t. Since the material is flexible, it can’t keep its shape and can’t be used for expensive items.
Environmental concerns: Because of problems with recycling and non-biodegradability, some flexible packaging materials, especially some plastics, may give rise to environmental concerns.

3. What should you choose?

Your decision should be based on the specific requirements, such as:

  • Do you want to cut your packaging expenses? If yes, then go for flexible packaging. 
  • Is superior product protection required? If that’s the case, then rigid packaging is the better option (except the glass material). 
  • Is the goal of your brand to convey luxury or exceptionally high quality? If so, the ideal option for your requirements would be rigid packaging.
  • Do you want to minimize the cost of shipping? Flexible packaging makes more sense if that's the case.
  • Do you or your clients care about how your packaging affects the environment? You should think about flexible packaging if your response is yes. Even though most flexible packaging cannot be recycled, it still produces less pollution overall and has a significantly smaller carbon footprint.

4. EuroPlas - A manufacturer of filler masterbatch for your packaging 

With more than 15 years of producing and exporting filler masterbatch to thousands of businesses around the world, EuroPlas is proud to offer a wide range of filler masterbatch to help manufacturers save cost, enhance productivity and produce high-quality plastic products.
EuroPlas filler masterbatch combines calcium carbonate CaCO3, primary resin, and other plastic additives based on the customers' requirements. The products have many advantages, such as reduced shrinkage, improved stiffness, and bend strength, the capability to enhance stability, printability, and surface quality of the final products, and energy savings. It's ideal for injection molding, blow molding, PVC pipe manufacturing, packaging, plastic frames, door production, etc.
Here are our highlighted filler masterbatch products:

Products  Description  Outstanding features  PE filler masterbatch  It is made of CaCO3 powder mixed with suitable additives in PE resin.
  •  Save production cost
  • Improve several properties of end-products: brightness, opacity, shrinkage reduction,...
  • Save energy thanks to CaCO3's great thermal transmission ability
  • Increase the stability in manufacturing process
 PP filler masterbatch  It is a mixture of CaCO3 powder, PP resin and appropriate additives
  •  enhance the end product's mechanical characteristics, lessen shrinkage, increase hardness and clarity
  • lower production costs for companies
Transparent filler masterbatch  It  is a mixture of inorganic powder such as Na2SO4 (or BaSO4), plastic resins: Polypropylene (PP) or Polyphenylene (PE), and other special additives.
  •  Save production cost
  • High transparency, dispersion, and light resistance
  • Increase the physical durability and glossiness 
  • Good for colored plastic products
  • Save energy thanks to CaCO3's great thermal transmission ability
EFPE 1001 filler masterbatch  EFPE 1001 filler masterbatch is made of CaCO3 and appropriate additives on PE resin
  •  Save production cost
  • Improve several properties of end-products: brightness, opacity, shrinkage reduction,...
  • Save energy thanks to CaCO3's great thermal transmission ability
  • Increase the stability in manufacturing process
 EFPP 1001 filler masterbatch  EFPP 1001 filler masterbatch is a combination of CaCO3 powder, PP resin, and appropriate additives such as processing aid or dispersion additive... 
  • improve several properties of end products, including hardness, strength endurance, and product elongation.
  • reduce the cost
  • increase the stability in the manufacturing process, hence shortening the production cycle
 HIPS filler masterbatch  HIPS (High Impact Polystyrene) filler masterbatch is made of CaCO3, HIPS resin and other additives. 
  •  Save production cost
  • Great dispersion, which brings products higher whiteness, transparency, glossiness and smoothness
  • High impact strength, which allows to be easily punched, sawed, and cut
  • Save energy thanks to CaCO3's great thermal transmission ability

 

If you need help in finding material for your packaging, don’t hesitate to contact EuroPlas for the best advice and price!

In the last articles, we figure out some points of Saffron Packaging. In this article, we will have a look at tea & coffee packaging. The important factor in storing and self-life of tea and coffee is the preservation and type of these containers of these two beverages. Nowadays, various Saffron, coffee & tea packaging containers in a variety of materials, dimensions, designs, and colors are supplied in the market, each of which has its pros and cons. When designing these containers besides preserving the quality of the product, it should be attractive for the customers as well. Also, another factor, which is considered important in all types of packaging by the manufacturers is to reduce the costs or determine the total customer price proportional to its quality and type of packaging. Tea and coffee packaging are supplied in glass, plastic, paper, and metal materials. In this article, we will discuss the pros and cons of tea and coffee metal Tin-Boxes.

Pros of Tea and Coffee Metal Container Packaging

  • Stylish & Original

It can be said that the advantage of packaging tea and coffee in a metal container is that they are stylish and original. Also, using special colors such as gold, gray, and black on the outside of the tea container reminds us that this container is luxurious, original, and stylish. Metal Tin-Box Packaging containers are usually offered in velvet secondary packaging box with saffron brass mortar due to their classic feel. Which has been very well received by the customers.

  • Preserving

Another pro of keeping tea and coffee in the metal cans is that this type of packaging perfectly preserves the product inside the container, which helps to preserve the color, taste, and odor of tea or coffee for a longer time.

  • Protecting against Light

One of the pros of this type of packaging container is that metal cans keep the tea, coffee, and Saffron in a dark, dry place and out of the reach of the sun and in the ambient temperature, which helps to preserve the tea and coffee for a long time.

  • Environment Friendly

Tea and coffee metal tin-box container have other advantages. Using metal in these types of packaging containers makes it possible to recycle the can after being used. Not polluting the environment is a crucial issue and the environmentalists consider this issue and prefer this type of packaging when purchasing.

  • Different Sizes & Dimensions

Another advantage of metal tin-box packaging container for tea, coffee, and Saffron is that it can be designed in a variety of sizes and dimensions, and the different and customized forms. This helps to increase the consumer market, Increase exports, and the popularity of these types of tea and coffee packagings among the people.

  • High Resistance

The high resistance of tea, coffee, and Saffron metal Tin-Box is another advantage of this product, which protects the tea and coffee inside the metal Tin-Box Packaging container against any damage and helps to preserve its primary form during loading and transportation of the product.

Besides, another advantage of the tea and coffee metal Tin-Box packaging container is that it is more popular with customers and the consumers prefer these packagings.

Cons of Coffee and Tea Metal Tin-Box Packaging Container

Despite all superiorities and advantages of tea and coffee metal Tin-Box packaging containers, they have disadvantages that cannot be ignored.

  • Heavy-Weight & Large Volume

As already mentioned, one of the advantages of the tea and coffee metal Tin-Box packaging container is that they don’t get damaged during the transportation and storing process due to their high resistance, however, from another perspective this can be considered as one of the cons of the tea and coffee metal Tin-Boxes. Since metal Tin-Box packaging containers have higher weight and larger volume, thus, they occupy more space besides their high resistance.

  • Requires High Technology in Manufacturing

Another negative factor of packaging tea and coffee in metal containers is that manufacturing and designing metal Tin-Boxes for Saffron, coffee, and tea is not as fast and easy as manufacturing glass, Polycrystal, or paper containers and requires high technology and technical knowledge in this field. for more information about Saffron, Packaging Machine checks Saffron Packaging Machine Blog out.

  • Moisture & Air Penetration

It is worth mentioning that if the lid of the metal Tin-Box for Saffron, tea, and coffee packaging contains any corrosion or dent, it can provide a passage for air to penetrate the Tin-Boxes. Accordingly, it can cause a reduction of nutritional value, change in the quality, color, taste, and odor of the tea and coffee.

Another disadvantage of tea and coffee metal Tin-Box packaging container is the high cost of manufacturing, transportation, and storing. 3

Conclusion

However, when it comes to choosing the best type of coffee and tea packaging, metal Tin-boxes are considered the first option. Despite all pros and cons of tea and coffee metal packaging, they are still better than other types of dried fruits and nuts packaging. metal Tin-Box Packaging Containers are also popular in Saffron Packaging Containers. These packagings are still popular with customers in spite of their heavyweight and the high cost of manufacturing and transportation. In addition, when a customer sees products on the shelf of the supermarkets and stores and among the different types of tea and coffee packagings, they prefer to purchase tea and coffee metal Tin-Box and spend their delightful evening at home beside their family with the pleasing and relaxing odor of tea or coffee.

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This post is also available in: العربية (Arabic)

What is the Advantage and Disadvantage of tea packing material

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